Best Manufacturing Maintenance Software
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PRODUCTS
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BUYER'S GUIDE
Buyer's Guide
By Kriti Agarwal, Technical Content Writer at SelectHub
Manufacturing maintenance refers to the activities and processes involved in maintaining and repairing manufacturing equipment, facilities and systems to ensure optimal performance, prevent downtime and minimize costs.
Manufacturing maintenance activities may include preventive maintenance, corrective maintenance, predictive maintenance and condition-based maintenance.
Manufacturing maintenance software helps maintenance teams schedule and track maintenance activities, manage work orders, monitor inventory levels, and track equipment performance. It provides real-time data and insights that help maintenance teams make informed decisions about maintenance activities, reduce downtime and improve equipment reliability.
Executive Summary
- With manufacturing maintenance software, organizations can manage and maintain facilities and equipment.
- Manufacturing maintenance software can help improve employee productivity and efficiency.
- Manufacturing maintenance software provides real-time visibility into all aspects of maintenance activities.
- A successful software search includes gathering requirements, determining the total cost of ownership and preparing questions to help you find the right fit.
What Is Manufacturing Maintenance Software?
Manufacturing maintenance software is a tool used by companies to manage maintenance activities efficiently.
It falls under the purview of CMMS software. It can automate maintenance processes, including work orders, inventory management and preventive maintenance schedules, allowing maintenance teams to focus on critical activities.
Primary Benefits
There are several benefits of using manufacturing maintenance software, including:
Improve Maintenance Efficiency
Manufacturing maintenance software helps you streamline maintenance processes and automate manual tasks, such as work order management, preventive maintenance programs and inventory management. This can help maintenance teams work more efficiently and reduce downtime.
Increase Equipment Reliability
By tracking and monitoring equipment performance in real time, manufacturing maintenance software can help maintenance teams identify potential issues and take proactive steps to prevent equipment failure. This can increase equipment reliability and availability and reduce the risk of unplanned downtime.
Reduce Inventory Risks
Manufacturing maintenance software can help manage spare parts and inventory levels more effectively, ensuring that the right parts are available when needed and reducing the risk of stockouts or overstocking.
Enhance Data and Reporting
The software provides real-time data and insights into maintenance activities, equipment performance and inventory levels. This can help you make informed decisions about maintenance activities, optimize maintenance management and reduce costs.
Maintain Compliance and Safety
Manufacturing maintenance software can help ensure your employees perform maintenance activities in compliance with industry standards and regulations while maintaining equipment safely and securely.
Features & Functionality
Most manufacturing maintenance solutions offer these primary features.
Work Order Management | Allow maintenance teams to schedule maintenance tasks, track work orders and assign tasks to team members. It helps ensure you complete maintenance activities on time and use maintenance resources efficiently. |
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Maintenance Management | Help your organization manage maintenance activities, including preventive maintenance, work order management and asset tracking. |
Reporting and Analytics | Access real-time data and insights into maintenance activities, equipment performance and inventory levels. Enable your businesses to optimize maintenance activities, reduce costs and improve asset management. |
Inventory Management | Manage spare parts and inventory levels to ensure the right parts are available when needed. Inventory management tools help reduce the risk of stockouts or overstocking and optimize inventory levels. |
Condition Monitoring | Monitor equipment condition in real time, automatically alert maintenance teams to potential issues and set triggers for maintenance activities based on equipment performance. It helps identify potential issues before they become problems and prevents unplanned downtime. |
Software Comparison Strategy
It's essential to identify the ideal CMMS or manufacturing maintenance software. To achieve this, you have to determine the key features you require and the highest quality standards that the software should meet.
You can start by assessing your needs through our interactive CMMS requirements template to determine what features you need in manufacturing maintenance software.
Different software vendors provide varying features, so it's crucial to understand which ones you require and which you can do without before comparing options against your requirements list. Additionally, it’s best to consider vendors’ reputations, history and experience.
Your budget will likely play a role in choosing a vendor. Therefore, you should look for a system that meets your requirements and, ideally, some of your preferences, all within your budget.
Use our CMMS pricing guide to evaluate the base costs of your shortlisted options and ensure they meet all your requirements within your budget constraints.
Cost & Pricing Considerations
While selecting manufacturing maintenance software, it's crucial to consider various cost and pricing factors. This includes upfront costs such as the license or subscription fee, customization fees, and integration fees for existing systems. You should also consider ongoing costs like annual maintenance fees, upgrades and technical support.
Moreover, it's vital to factor in implementation costs, including staff training, data migration and integration with current systems. To ensure full functionality, additional hardware, such as sensors or cameras, may be required.
Reviewing the pricing structure is recommended as it can significantly affect the total cost of ownership. For cloud-based software, you should consider different SaaS pricing models, including subscription-based or per-user pricing.
Furthermore, evaluating the potential return on investment (ROI) is essential to justify software costs. It's crucial to determine the cost savings and increased productivity you can potentially achieve with the solution.
The Most Popular Manufacturing Maintenance Software
No single option can be “the best,” as there’s no one-size-fits-all solution. These three platforms are some of the most popular CMMS systems in the industry:
Note: These are our top-rated overall CMMS systems.
Fiix
Fiix is a powerful maintenance tool that helps businesses improve equipment reliability, reduce downtime and increase productivity. It also offers a range of integrations with other business systems and applications, making it a flexible and scalable solution for manufacturers of all sizes.
Fiix allows you to track and manage work orders. Source
UpKeep
Upkeep is a cloud-based maintenance system designed to help businesses streamline maintenance operations and improve equipment reliability.
With UpKeep, users can easily create work orders, track maintenance tasks, and manage inventory and assets in one centralized platform.
UpKeep helps you monitor work orders on computers or mobile devices while tracking individual technician assignments. Source
ServiceChannel
ServiceChannel is a cloud-based maintenance solution designed to help businesses optimize their maintenance operations and reduce costs. It offers powerful analytics and reporting capabilities, allowing users to track key performance metrics and identify areas for improvement.
ServiceChannel helps you manage and schedule work orders and tasks. Source
Questions To Ask
Before selecting a manufacturing maintenance platform, you need to understand its purpose in your organization. You can take pointers from this list of questions to ask internally:
- What’re the specific features and functionalities we need in manufacturing maintenance software to meet our requirements?
- Will we need dedicated IT resources? If yes, how much would that cost?
- What type of data do we need to collect and analyze to make informed decisions about our manufacturing operations?
- Do we need manufacturing maintenance software to integrate with our current technology infrastructure?
- What deployment methods are we open to? Does our industry have specific deployment requirements?
The vendor’s caliber, experience, viability and vision for their product should play a role in your software decision. Before you settle on one of the many manufacturing maintenance platforms, ask vendors:
- What’s your installation and integration methodology?
- How user-friendly is the software, and how much effort is required to learn and use it?
- What kind of technical support and training do you provide?
- What’s the pricing structure, and are there any hidden costs?
- How secure is the software, and what kind of data protection measures are in place?
Next Steps
Manufacturing maintenance software helps you manage your facilities and maintenance operations to ensure equipment performance and workplace safety.
Deciding which manufacturing maintenance solution best suits your needs is critical, and you should consider it carefully. The right software can help you manage your spaces, improve allocation and decrease maintenance costs.
Ready to go deeper? Our free comparison report makes it easy to find products that match your needs and compare leading solutions.
Good luck on your software journey!
Product Comparison
Additional Resources
Products found for Manufacturing Maintenance Software
UpKeep
UpKeep Maintenance is a mobile-based asset and maintenance solution. This integrated system is suitable for companies of all sizes and types. Maintenance and facility managers can use it to manage work orders, schedule preventive maintenance and monitor their assets. It helps prevent unplanned downtime and extends the lifespan of your assets.
FMX
FMX offers a user-friendly, cloud-based solution that simplifies the management process for asset, facilities, maintenance, fleet and scheduling activities at a range of campus types. It lets users effectively generate work orders, schedule maintenance and plan resource use, streamlining processes. Users can access it from mobile devices and configure settings as well. A simple calendar-based interface aids scheduling, and it supports unlimited requesting users with no extra cost. It provides actionable insights into business data, organizes staff from a central portal, speeds up work order resolution and improves asset effectiveness. It offers quick customer support and training and has reported a 98% customer satisfaction rating.
Hippo CMMS
Hippo CMMS is a user-friendly cloud solution to help facility managers streamline and centralize their organization’s maintenance management activities. It comes equipped to optimize work orders, perform preventive repairs, monitor assets and equipment, control spare parts and material inventory, as well as manage vendor or client contacts. It is scalable for SMBs or enterprises alike.
Fiix
Fiix enables facility managers to process work orders, manage assets and optimize performance. Users can gain visibility into their maintenance schedules, improve workflows, track progress and streamline communications. Customizable dashboards and detailed reporting give key decision-makers insight into the business so they can make data-informed decisions about their assets.
eMaint
As a featured offering from Fluke Reliability, a division of the Fluke Corporation, eMaint is a well-known and widely-used maintenance management software. It delivers a robust, configurable, easy-to-use interface that helps organizations save time and money by coordinating team-based efforts for asset maintenance and management.
Limble
Limble CMMS is a user-centric platform offering maintenance management, inventory management, vendor management, IoT integrations, work order management, asset management and other valuable maintenance features. It serves a variety of asset-intensive industries and provides a 30-day free trial, multiple language versions via native translation, and cloud-hosted deployment. It is ideal for small to mid-sized businesses.
IFS EAM
IFS EAM delivers reliability-centered maintenance to keep assets running at peak performance for as long as possible. Users can create and manage work orders, schedule and record preventive maintenance, perform KPI reports, and a range of other advanced capabilities through the program’s simple, colorful user interface.
Maintenance Connection
Founded by Accruent, Maintenance Connection is one of the largest names in maintenance software providers. It is both powerful and user-friendly, providing an intuitive interface. It offers the whole gamut of asset and maintenance management features that help users manage the lifecycles of their physical assets. It comes in on-premise, cloud or hybrid deployments and is highly scalable to fit a diverse clientele.
Maxpanda
Maxpanda offers a web-based solution for preventive maintenance planning and repair scheduling. It helps facility managers coordinate technician teams, effectively allocate resources, track asset health and improve their operations at a foundational level.
MPulse
MPulse aims to provide customers with maintenance success. It offers reliable scheduling, reporting tools and tracking features to organizations with a heavy focus on equipment and facility management. It comes in four subscription levels: Bronze, Silver, Gold and Platinum with a varying breadth of features based on the package.
TrackAbout
TrackAbout is an easy-to-use, cloud-based software that offers tracking of assets that have a circular lifecycle. It optimizes a range of processes including preparation, order and delivery, maintenance, compliance, and traceability. Users can integrate with other products already deployed and import all their relevant data to a single location.
EZOfficeInventory
EZOfficeInventory helps facility managers make the most of their assets by streamlining asset maintenance, tracking equipment and tools, optimizing workflows, and creating a centralized interface for all these tasks. It gives greater control over assets while promoting security and accountability with custom roles. It also offers technicians more involvement and visibility via asset schedules and a detailed calendar interface.
Prometheus Group
Prometheus offers enterprise maintenance for plant and facility maintenance, operations and safety. It supports cloud-based, on-premise and hybrid deployments. Facility and plant managers can handle maintenance activities, field workers and inventory from a single interface. It provides end-to-end support throughout the entire asset management lifecycle.
ServiceChannel
ServiceChannel takes the burden out of service management by automating service tasks and organizing work processes. It helps implement and monitor a successful, dependable and continuous service strategy.It provides a flexible, robust and reliable service management platform to quickly and easily manage service tasks and staff. It helps maintain compliance, provides accurate information and increases profitable operations.
NEXGEN Asset Management
NexGen enables asset-intensive industries such as public works, manufacturing, energy and facilities to provide timely service delivery to customers. It assists enterprises in scheduling preventive maintenance activities, identifying high and low-performing assets based on accurate analysis and predicting equipment reliability. It helps assets maintain peak performance and reduces operating costs. It mobilizes the workforce by helping them stay on top of work orders and maintenance schedules anytime, anywhere.
iMaint
DPSI developed iMaint to help facility managers automate the work order process, streamline maintenance tasks, generate reports and manage assets. It comes in three purchase plan tiers: Small Business, Online Enterprise and On-Premise, all of which offer scaling features and pricing to fit unique organizational needs. It centralizes asset data and automates many maintenance tasks to give access to all areas of operation from a single interface. It aims to lower operating costs, save users money and improve overall organizational efficiency.
FTMaintenance
FTMaintenance is a user-friendly and feature-rich solution that enables organizations to take full control of their maintenance program. Executives, maintenance managers and technicians can document, manage and track all maintenance activities from a unified interface. It serves organizations from diverse industries like construction, education, food and beverage, health care, hospitality, manufacturing, mining, oil and gas, pharmaceuticals, energy, government, public works, and wastewater treatment.
Infor EAM
Infor EAM suits organizations of all sizes and helps track, organize and streamline maintenance tasks. It monitors KPIs and generates reports to help make data-driven decisions. It’s available for deployment on-premise, in the cloud or via hybrid deployment and can function on any operating system. It can integrate with a range of other business solutions and comes in industry-specific editions to meet users’ unique needs.
MicroMain
MicroMain offers powerful, flexible, intuitive solutions for maintenance management that organize the asset maintenance process from end to end. It aims to reduce maintenance costs, improve asset uptime, improve safety and generally optimize an organization’s interaction with its physical assets.
Maintenance Care
Maintenance Care is a SaaS solution built on a foundation of work order management, preventive maintenance and asset tracking. It’s designed to manage tasks in three steps and includes various integration capabilities to expand workflow options.It supports unlimited user profiles, providing the flexibility to rope in departments outside of maintenance, such as accounting, for company-wide visibility into asset and maintenance costs and data.
Mobility Work
Mobility Work is a community-based maintenance ecosystem that brings managers, technicians, service providers and suppliers together in a single, cohesive hub. It was designed to facilitate agile communication in a light, easy-to-use format and simplify all aspects of the maintenance process, providing 20,000 users all over the world with digitized maintenance and a one-of-a-kind network of shared expertise.
CHAMPS
CHAMPS Software is a flexible, configurable, comprehensive solution that caters to mid-sized and enterprise-level organizations. It optimizes asset management and maintenance processes to maximize asset life cycles. With quick implementation and ease of use, organizations can expect to be up and running in record time. It is deployable both on-premises and in the cloud. In addition to its key features, it offers advanced capabilities for more technologically-minded businesses, including advanced analytics, reporting, predictive maintenance, geolocation and IoT integrations.
Interal
Interal offers maintenance planning, tracking and a comprehensive overview of an organization’s corrective or preventive work orders. It was created to solve specific problems with maintenance and procurement processes and streamline workflows among technicians and facility managers. It combines the separate offerings of PlanPro, InventPro and IPMS into one comprehensive hub.
Asset Panda
Asset Panda offers equipment tracking and management in a flexible, customizable package for SMBs that want to automate their maintenance management activities. It optimizes a range of processes, from work orders to compliance to facility management to procurement. Users can access the full suite of features from any device and make adjustments to available modules to perfectly suit their needs.
Assetworks
AssetWorks helps users manage assets like vehicles, buildings, infrastructure, facilities and more. Its offerings include management of fleets and fuel, enterprise risks and assets, surplus assets and more. It streamlines processes and improves operations through better facility staffing, machinery management and workflows. It helps users handle consumables, equipment and properties efficiently and cost-effectively. Leveraging multiple modules enable companies to improve ROI, promote data transparency and reduce operating costs.
Asset Essentials by Brightly
Asset Essentials by Brightly (formerly known as Dude Solutions) is a cloud-based and mobile-enabled enterprise work and asset management platform designed to help users maintain and monitor their physical assets. It helps asset-centric operations enhance visibility, streamline workflows, improve processes and extend the lifespans of their assets.
Axxerion
Axxerion is a property, storage and maintenance management platform that provides flexible asset, facility and inventory management features. It simplifies maintenance operations, centralizes communication, and collects data to promote better business decisions and accurate forecasting. Its scalability and flexibility make it ideal for organizations of all sizes in diverse industries. It’s available for cloud deployment.
MAPCON
MAPCON provides cloud and on-premise maintenance management to organizations of all sizes in a wide variety of industries. It comes in two versions (lite and professional) that centralize and streamline maintenance activities including facility management and asset management. It also provides mobile access and a range of add-ons to ensure users get the most out of their version.
TheWorxHub
The WorxHub by Brightly (formerly Dude Solutions) is a cloud-deployed maintenance and operations management solution specially designed for healthcare organizations managing senior living facilities. It offers work order management, surveys and inspections, asset management, capital planning, preventive maintenance and reporting. It also helps achieve compliance, monitor energy consumption, regulate workflows and manage security. It manages transportation, room bookings and assets. It helps maximize revenue, encourage communication and create a better experience for residents. It integrates with popular tools like Cubigo, Viibrant, TouchTown and more. It provides insights and configurable reports to manage and maintain senior living facilities.
MaintiMizer
MaintiMizer by Ashcom Technologies helps manage work orders and track inventory, time cards, vendors, purchase orders and compliance. Made for companies of all sizes, it offers features like asset management, preventive maintenance, reporting and equipment reading. It also offers customization according to company needs and integration with SAP, PeopleSoft and Primax.
Planon
Planon provides facility and integrated workspace management to organizations of all sizes. It helps building owners and managers create workplaces that encourage learning, productivity and innovation.Users can choose from specialized versions that include IWMS, asset management, real estate management, sustainability management and more. With over 35 years of experience and thousands of customers worldwide, it provides highly integrated space and facility management.
Field Eagle
Field Eagle offers preventive, asset and maintenance management on a configurable scale for organizations of all sizes. A backbone of inspection and asset tracking combines with powerful integration options that help users maximize their operational productivity goals.It digitizes various maintenance tasks to achieve real-time updates and granular control of operations. This solution also centralizes communications for quicker, more efficient coordination and better risk management without switching to a different platform.
ManagerPlus
ManagerPlus is an asset and maintenance management solution that organizes, schedules, tracks and manages the maintenance of an organization’s physical assets including vehicles, buildings, equipment, machinery and parts. It provides user-friendly, cloud-hosted maintenance scheduling, inventory management, work order management and more for organizations of any size. It can be accessed anywhere from any mobile device.
Ventyx
Acquired by ABB in 2010, Ventyx is an enterprise-grade ecosystem of maintenance, management and organization features. It ensures asset reliability for a range of companies, municipalities and operations worldwide. Some of its offerings include resource utilization, equipment monitoring, safety compliance, materials management and standardization.
FreshService
Freshservice is a cloud-based IT service management offering from Freshworks that tracks and manages IT and digital assets. It also provides an IT service desk, reporting, IT asset management and IT project management. It maintains records of contracts, hardware, software and other assets from the time of purchase to the point of expiration. It also helps automate and streamline processes through the lifespan of an asset. Suitable for companies of any size, it can assist financial, HR, marketing and facility teams.
Fullbay
Fullbay is a cloud-based software that focuses on heavy auto repair businesses and streamlines time-consuming processes. Technicians, customers and managers can access real-time statuses and follow the entire repair process. A customer portal allows customers to request repairs, authorize work and pay invoices.
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